Automatic Compact Ampoule/Vial Inspection Machine

This product has been discontinued and removed from our shelves.

Highlights

Maintains a stable inspection speed of 400 bottles per minute, detecting visible foreign particles and appearance defects with ≥50μm precision
Uses the Knapp test method to validate inspection performance, in full compliance with FDA and EU regulations
Features a user-friendly HMI interface with full audit trail-track all user actions, parameter changes, and production records
Built with world-renowned components, including Basler cameras from Germany
Operates based on advanced machine vision technology integrated with intelligent inspection algorithms

KDJ200 Automatic Visual Inspection (AVI)

Automatic Compact Ampoule/Vial Inspection Machine

Pharma visual inspection equipment for detecting various defects of ampoules and vials ranging from 2ml to 20ml at speeds up to 400 pcs/min

Technical Specifications

Speed: 400pcs/min
Applicable container: 2-20ml ampoules and vials
Ambient conditions: temperature 10℃ to 30℃, humidity 20% to 70%
Power supply: 5kW, 380(1±5%)V, 3 phase AC, 50Hz
Worktable height: 900mm
Machine dimensions (L×W×H): 1460×1050×2010mm (without mesh belt and outfeed turntable), 2600×1600×2010mm (with mesh belt and outfeed turntable)
Machine weight: approx.1000kg

Applications

Designed for pharmaceutical use, this automatic compact inspection machine specializes in detecting insoluble visible foreign particles in transparent containers such as ampoules and vials. It effectively identifies small impurities including:

Glass fragments
Fibers
Hair
White specks or flakes

Ideal for maintaining high product purity and meeting stringent regulatory standards in injectable drug production.

Features

Compact and space-saving design, with over 50 patented innovations that enhance both performance and reliability
Precision mechanical transmission ensures stable tracking, fast adjustment, and smooth operation
Easy to operate and maintain, with a hygienic design that simplifies cleaning and prevents contamination
All format parts use quick-release fittings, while the lifting turntable allows for fast and efficient size changeovers
Screw-driven bottle feeding system supports synchronized integration with upstream and downstream equipment

Stepless speed regulation provides flexibility to match production line requirements
Built-in safety protection features, including emergency stop and door interlock functions
Enables remote diagnostics and maintenance, improving uptime and serviceability
Features a smart alarm and fault notification system that halts operations and clearly displays the cause of any issue

Working Principle

Using advanced machine vision technology, the inspection system identifies visible foreign particles with high precision. As each vial or ampoule rotates at high speed, it is briefly stopped by a mechanical brake. During this pause, high-resolution industrial cameras capture multiple images from different angles. These images are then analyzed by the computer system to determine whether the product meets quality standards. Based on the results, items are automatically sorted into qualified and rejected categories, ensuring consistent, reliable quality control.

Working Process

Products to be inspected
Infeed
Enter photoelectric inspection zone
Bottle rotation
Mechanical stop
Image capture
Software analyzes and directs sorting
Qualified products and rejected items exit separately