Hygienic design with no hidden corners simplifies cleaning procedures
All moving parts are easily accessible, making routine maintenance more efficient
Tracks and stores historical production, testing, event, and alarm data for traceability
Real-time display of leak testing curves on the HMI helps operators monitor performance instantly
Principle of Vacuum Decay Leak Testing
Vacuum-based leak testing is carried out using 30 chambers, each designed to perform non-destructive integrity testing on sealed pharmaceutical containers. Once capped, the containers are transferred via a conveyor, then spaced apart by a screw feed system and positioned beneath the inspection units. Each chamber lowers to enclose the bottle in a sealed, fixed-volume cavity.
Inside the chamber, the testing system measures vacuum levels and monitors any pressure changes over time. A pressure drop that exceeds the allowed threshold indicates a potential leak, such BFS containers are automatically removed from the line. Accepted products continue smoothly to the next stage.
Tailored for high-throughput production lines, this leak testing solution can be integrated directly into existing setups, helping maintain both speed and quality without compromising container integrity.
Visual Image ProcessingWith nearly 20 years of experience in pharmaceutical inspection, Z-Zone has built a powerful image database sourced from a wide range of equipment and products. Our trained models are built on diverse and extensive datasets, making them highly knowledgeable, accurate ...
Vacuum DecayVacuum decay leak detection is a non-destructive method used to verify the integrity of sealed packaging. The core principle involves detecting pressure changes in a vacuum environment to identify potential leaks.
High Voltage Leak Detection (HVLD)The system applies a high-frequency, high-voltage power source (denoted as V in the diagram), connected to both the emitter and receiver electrodes.
